WSP Advanced Convection Quench (ACQ) as an Alternative to Lead Bath Cooling

WSP Advanced Convection Quench (ACQ) as an Alternative to Lead Bath Cooling

WSP supplies heat treatment and tempering lines for the hardening of carbon steel strip using hydrogen quenching based on the specially developed WSP Advanced Convection Quench (ACQ). Hydrogen as a cooling medium has been used in heat treatment for decades. The technological distinction of the WSP solution does not lie in the medium itself, but in the controlled convective impingement of the strip, replacing classical molten metal bath technologies such as lead baths.

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WSP ACQ System Features

The WSP ACQ system is based on a specifically designed nozzle and flow geometry for intensive convective cooling of steel strip. The development objective was not a laboratory-optimized maximum cooling rate, but an industrially controllable quenching system with defined and adjustable heat transfer characteristics.

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Segmented Nozzle Fields

High convective effectiveness with locally adjustable quenching zones via activatable and deactivatable nozzle sections.

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Flexible Operation Modes

Suitable for single-strip and multi-strip operation with stable performance under continuous industrial conditions.

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Adjustable Heat Transfer

Wide adjustable range of heat transfer coefficients for adaptation to different carbon steels, strip geometries and throughput requirements.

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Complete Heat Treatment Lines

Integrated lines including austenitizing furnaces, ACQ quench, bridle furnace, tempering furnace and downstream cooling sections.

Industrial References & Specifications

The WSP ACQ system is in operation in several industrial applications since 2017. The systems are operated by leading strip steel producers and cover a wide range of product and throughput requirements.

  • Strip thickness up to 3.5 mm (partial references up to 4.0 mm)
  • Hardening temperatures up to 1,100 °C
  • Maximum strip width 620 mm
  • Hydrogen content up to 100%
  • Throughput up to 1,500 kg/h
  • Single-strip and multi-strip operation
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Annealing Furnaces

Supplied over the past 25 years for copper and steel strip processing.

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Degreasing / Brushing / Pickling Machines

Engineered for outstanding surface quality and reliability.

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Years of Expertise

Since 1989 specializing in advanced thermo-processing plants.